GALAXY-I & GALAXY-IV: Precision Copy Routers for Lock, Hinge, and Handle Slot Cutting

In aluminum and PVC/vinyl window, door, and curtain wall fabrication, hardware doesn't just get screwed onto the profile — it gets seated into it. Locks, handles, hinges, latches, and opening channels all require precisely milled slots cut into the profile face before the hardware can be mounted. Cut those slots inconsistently, even by a fraction of an inch, and you get hardware that binds, rattles, or won't seat flush at all.

Done with a hand router, this operation depends entirely on the operator's steadiness and experience. Done with a copy router, the cutter follows a fixed template on every single cycle, so the slot geometry is identical from the first profile to the thousandth.

The GALAXY-I and GALAXY-IV from Oz Machine USA are copy router machines purpose-built for this job — milling lock, handle, hinge, and latch slots and opening channels into aluminum and PVC/vinyl profiles. They're built on the same core principle, but they solve very different production problems: the GALAXY-I is a focused, single-spindle machine for one surface at a time, while the GALAXY-IV is a three-motor machine that mills three surfaces of the profile without ever rotating it. That difference in capability — not just capacity — is what separates the two machines.

What Is Copy Routing — and Why Does It Matter?

A copy router doesn't free-hand a slot. The cutter follows a copy assembly — a template matched to the specific channel or hardware cutout being produced — so the path, depth, and shape of the cut are mechanically constrained rather than left to operator control. Profile gauges allow additional channels to be opened independently of the copy assembly, so a single setup can still accommodate variations in hardware position without needing a brand-new template for every job.

Pneumatic clamping locks the profile in place before the cutter ever engages, which matters because any movement during the cut — even a fraction of a millimeter — shows up as a misaligned slot and a hardware fit problem on the assembly line. Get the clamping and the copy assembly right, and the slot comes out the same way every time, regardless of who's running the machine.

GALAXY-I: Single-Spindle Copy Router for Aluminum & PVC/Vinyl Profiles

The GALAXY-I is Oz Machine USA's entry point into automatic copy routing — a compact, single-motor machine for cutting slots and channels for locks, grips, hinges, latches, and opening channels on aluminum and PVC/vinyl profiles.

Key Features

● Copy assembly matching the process — the cutter follows a template specific to the channel or cutout being produced

● Ability to open various channels independently of the copy assembly using profile gauges

● Pneumatic clamps lock the profile before the cut begins, eliminating shift during milling

● 1.5 HP (1.1 kW) motor running at 3,000 rpm, with a cutter spindle speed of 14,000 rpm

● Compact footprint at 100" x 28" x 57", weighing 301 lbs — fits into shops without a large dedicated milling station

Standard Equipment

● Cooling system

● 3/16" (5mm) milling cutter (1 pc)

● Profile gauge

Optional Equipment

● Special copy assembly

● Single-phase electrical system

● 5/16" (8mm) milling cutter

The GALAXY-I handles cutter diameters up to 5/16" (8mm), with a working travel of 10" (X) by 5" (Z) by 4 1/2" (Y), and runs on 100 psi air supply at 1.3 gal/min consumption. It's the right machine for shops that need consistent, repeatable hardware slot cutting on one profile face per setup, without the cost or footprint of a multi-motor system.

GALAXY-IV: Three-Motor Copy Router for Multi-Surface Hardware Slotting

The GALAXY-IV is the production step up from the GALAXY-I — not just in size, but in what it actually does in a single cycle. Instead of milling one surface and requiring the operator to unclamp, rotate, and re-clamp the profile to reach the next face, the GALAXY-IV uses three independently operating motors to mill lock, handle, hinge, and latch slots and channels on three different surfaces of the profile without ever rotating it.

Key Features

● Triple grip slot punching system — the profile is gripped and held across three points for stability during multi-surface milling

● Three independently operating motors, each running its own milling process on a different surface of the profile simultaneously

● Copy assembly matching the process, with profile gauges for opening additional channels independently of the copy assembly

● Pneumatic clamps secure the profile throughout the full multi-surface cycle

● Each motor rated at 1.5 HP (1.1 kW), running at 12,000 rpm

Standard Equipment

● Triple drill bit kit

● 5/16" (8mm) milling cutter

● Profile gauge

Optional Equipment

● Special copy assembly

● 3/16" (5mm) milling cutter

● 5/16" (8mm) milling cutter

The GALAXY-IV's working travel spans up to 18 1/8" on its first axis set (X1/Y1/Z1: 18 1/8" / 8 1/4" / 8 1/4") and 16 15/16" on its second (X2/Y2/Z2: 16 15/16" / 9 7/16" / 5 11/16"), runs on 100 psi air at 2.5 gpm, and has a footprint of 111" x 57" x 72" at 640 lbs. For shops processing high volumes of profiles that need hardware slots on more than one face, eliminating the rotate-and-reclamp step is the difference between one pass through the machine and three.

GALAXY-I vs. GALAXY-IV: Single-Surface Simplicity or Multi-Surface Throughput

The GALAXY-I and GALAXY-IV both run on the copy assembly principle with pneumatic clamping. Still, the real question is how many surfaces of the profile need slotting in your production flow — and how many times you're willing to rotate and re-clamp the same part to get there.

Choose the GALAXY-I if your slotting workflow requires milling only one face of the profile per setup, or if your production volume doesn't justify a three-motor system. It's the more compact, cost-effective entry point for shops cutting standard lock, handle, hinge, and latch slots.

Choose the GALAXY-IV if your profiles need hardware slots on multiple surfaces — for example, a corner profile that needs a lock slot on one face and hinge channels on another. Milling all three surfaces in one clamped cycle removes the repositioning step entirely, which matters most when that step is repeated across hundreds of profiles a week.

Not sure which fits your production setup? Oz Machine USA offers direct consultancy — their team can review your profile systems and hardware specs and recommend the right configuration.

The Business Case for Automating Hardware Slot Cutting

For shops still routing lock, handle, hinge, and latch slots by hand or with single-pass manual setups, the case for a copy router — and for moving up to multi-surface capability — is straightforward:

Repeatability on every part. The copy assembly and pneumatic clamping mean the cutter follows the same path under the same conditions on every cycle, so hardware fit doesn't depend on which operator ran the machine that day.

Fewer handling steps. On a single-surface machine, milling more than one face means unclamping, rotating, and re-clamping the profile — and each of those steps is a chance to introduce misalignment. The GALAXY-IV's three independent motors remove that step entirely for multi-surface parts.

Less scrap. Inconsistent manual slotting is a common source of profiles that get rejected at hardware assembly. A repeatable, templated cut dramatically reduces oversized, undersized, or misplaced slots.

Faster throughput on complex parts. For profiles that need slots on multiple faces, a three-motor simultaneous cycle on the GALAXY-IV processes in one pass what would otherwise take three separate setups on a single-spindle machine.

About Oz Machine USA

Oz Machine USA is a Miami-based distributor of precision aluminum and PVC/vinyl profile fabrication equipment, serving fabricators across North America. With over 45 years of combined industry experience, their team helps shops select, configure, and support the right machines for their specific production systems.

The GALAXY-I and GALAXY-IV are available for purchase with flexible financing options. Oz Machine USA is a Thomas verified supplier.

📞 Toll-Free: 833-390-0060 📧 Email: info@ozmachineusa.com 🕐 Hours: Mon–Fri, 8am–4pm EST 📍 Location: 2690 W 3rd CT, Miami, FL 33010

👉 View the full Copy Router lineup at ozmachineusa.com/copy-routers

Oz Machine USA also carries saws, end milling machines, CNC routers, machining centers, corner crimping products, and PVC/vinyl machines — a complete equipment range for aluminum and vinyl profile fabrication shops.